Our Gearbox Repair Process

Here at Highfield Gears, our process for helping businesses and organisations with their industrial gearbox needs such as gearbox repairs and gearbox manufacturing is built on a few core ideals - hard-work, innovation and cutting-edge equipment.

The hard work begins the minute we hear about your business goals and gearbox requirements. From there our repair service team gets to work fixing, repairing or upgrading your gearbox. Since our founding back in 1927 we have helped countless industries with a range of gearbox services and feel confident that we can provide you with what you need, be that repairs, gear spares or CNC machining, in a cost-effective manner.

Our innovation comes from our decades of experience, we’ve always taken pride in our ability to discover and implement new ways of analysing, repairing and recording our ways of working, all to help reduce customer’s downtime and ensure they aren’t waiting too long for our repair service to finish. We strive to provide our customers with innovative gearbox solutions every time we walk into our Huddersfield plant. In a competitive industry, we know that this kind of approach can be the difference between success and failure.

And finally, without cutting-edge equipment, we wouldn't be able to apply that hard work and innovation into something meaningful. From our CNC machines and detailed inspection report software to our loading bays and cutting tools, we have all the equipment to help you fulfil your gearbox requirements. We’ve invested so much in cutting-edge equipment that we're able to create gear spares, gearbox parts and repair and recondition them all on-site. There is no need to wait days for a part to arrive, we'll just go ahead, make it and get the job done.

Who We Can Help

Our expertise and experience with all things that relate to industrial gearbox repairs mean we can help businesses in virtually any industry.

For years we have been offering a gearbox repair service to some of the world’s leading companies such as Tata Steel and Heineken and are committed to providing the same level of hard work and dedication regardless of industry or company size.

All this means you can rest assured knowing that our team is standing by to help you no matter the time of day. We operate a 24/7 emergency service because we understand that business operations don’t stop so if you need gearbox repairs service at 3 am on a Sunday then Highfield Gears are the company for you.

Just some of the industries we have helped

The Steel Industry
Chemical Plants
Water Treatment Plant
Quarrying and Mining Firms
The Food Industry
Breweries
Industrial Paint Companies
Brick and Cement

Our Process

Here at Highfield Gears, there are many ways we can start the gearbox repair or reconditioning process. For instance, we can take CAD drawings or remanufacture parts from samples to fix industrial gearboxes. If you need gear spares and would like us to quote on then you can simply submit your drawing (if you have one) and a member of our gearbox repair services team will be in touch within 24 hours. Or if you're unsure, have questions and want to chat with an expert about your options you can simply pick up the phone and have a chat with our team at our Huddersfield gear repair centre.

Whether you’re a gear expert or someone who just works with equipment run by industrial gearboxes, our team can adapt and offer the right level of insight and advice so you feel comfortable and aware of the solutions that we implement to limit downtime and ensure your gearbox is back up and running.

Upon receiving your gearbox, we’ll undergo a thorough analysis of all its components to find out what is wrong. Then, our team gets to work providing the right solution for your gearbox. Regardless of what is needed, we can repair, recondition and upgrade gearboxes as well as create the spare parts necessary, right here in our 16,500 square foot base in Huddersfield.

No matter how big the problem, repair or recondition is, we'll work hard to make sure it is done in good time. We'll draw on our experience, which combined, totals some years, to provide the most efficient, cost-effective solution. Our ability to turn our hand to any gearbox, up to 18 tonnes, means we're able to fix virtually anything that is delivered to our doors. Before you know it your gearbox will be back up to its original specifications and helping you run your business.

Gearbox Repairs & Refurbishment

Our gearbox repair specialists offer the highest quality repair & rebuild services for all types of gearboxes including an in-depth inspection of the gearbox.

Gearbox repairs can be required at inconvenient times, and we know that speed is of the essence. All sorts of things can go wrong with your gearbox – sometimes it can be a small problem that needs sorting, other times it could be a complete gearbox refurbishment that is needed to get you up and running again! No matter what the issue is, if you are searching for a ‘gearbox repair near me’, then look no further than Highfield Gears. If you are wondering, “where can I find gearbox repairs near me?”, again, we are here for you.

Why would I need a gearbox rebuild or repair?

Gearboxes are absolutely essential to a broad range of devices, used to control torque and speed. A faulty gearbox can bring operations to a halt, or worse, cause further damage to your machinery. As gearboxes are so intricate and complex, they can encounter a huge number of issues and ultimately cause the gearbox to fail. It is quite common to find yourself searching for a ‘gearbox rebuild near me’, and it is important that you choose a gearbox repair specialist that will be able to fix the problem quickly and within your budget.

What are the benefits of our gearbox repairs?

If you are looking for ‘gearbox reconditioners near me’, the gearbox repair specialists at Highfield Gears can offer you years of experience. Repairing a gearbox can be far more cost effective than buying a new one outright, and we will endeavour to repair your gearbox to the highest standard achievable.

Why choose us for your gearbox repair services?

Gearbox repair specialist services don’t have to cost you the earth. Our skilled, professional, and friendly team have years of experience and knowledge when it comes to gearbox repair services, and we understand how frustrating it is for a faulty gearbox to slow your operations.

Our gearbox repair specialists will aim to solve your gearbox problem as quickly and cost-efficiently as possible, which doesn’t always mean a straight replacement. We want to save you time and money with our full range of gearbox refurbishment and gearbox rebuild services to ensure you get the most for your money. Whether you are searching for ‘gearbox repair near me’ or ‘gearbox rebuild near me’, we offer industrial gearbox repair services that are cost-effective and reliable.

FAQs

Gearboxes are mechanical components used to control the speed and torque of motors and various other appliances. They contain a set of gears to adjust for this purpose. Common types include planetary, worm, bevel helical and extruder gearboxes.

Our skill set is diverse, and our team are experienced with a variety of industrial gearboxes. We provide high-standard repairs to bevel helical, worm, extruder and planetary gearboxes. Our gearbox repair specialists will only fit OEM (original equipment manufacturer) approved parts where possible, or reengineer parts back to OEM or British Standards and all our gearbox repairs come with a guarantee.

When undertaking industrial gearbox repairs, it is important that you have the right tools for the job. Here at Highfield Gears, we use a wide range of presses, CNC machining techniques, gear cutting machinery, and specialist gearbox diagnostic tools to ensure that all our gearbox repairs are completed to the highest standards to give you the most value for your money.

The most common reason gearboxes would be leaking oil is simply an excessive amount of oil. Other reasons can include damaged seals or bearings. If you notice that your gearbox is leaking oil, you should speak to a gearbox repair specialist for a thorough inspection. We can offer you a thorough diagnosis and solution to your industrial gearbox problems.

A refurbished gearbox is often the most cost-effective alternative to a full replacement. Your gearbox will work like brand new, with all the parts that have been worn away being replaced with new elements to extremely high standards by our gearbox repair specialists.

A gearbox refurbishment involves stripping it down and replacing all of the parts that are worn out or damaged, as opposed to a full replacement. Although gearbox will not be brand new, a refurbishment will boost it to a high-quality condition, extending the longevity of your machinery in a cost-effective and sustainable fashion.

A gearbox rebuild is an efficient and economical solution to many common issues that arise with gearboxes. If you notice that your gearbox is leaking, getting hot, or vibrating during use, it may be time to choose a gearbox rebuilding service. This is often cheaper than replacing the entire unit – saving you a considerable expense.

Unfortunately, the gearbox can be one of the most expensive parts of your plant equipment repair, as it is a complex mechanical system. The good news is, here at Highfield Gears, we aim to sort your gearbox repair with quick timing and a reasonable price.

There are several signs that can indicate a problem with your gearbox, including leaking fluid, gears becoming unresponsive, unusual noises, grinding, heat transference and so on. If you notice any of these, or other worrying signs, get in touch with our gearbox repair team today.

A reconditioned gearbox involves stripping it down and replacing all the parts that are worn out or damaged to ensure that it runs smoothly to a high standard. While not all of the parts will be brand new, if you choose experienced and skilled gearbox reconditioners, you will have a cost-effective alternative to replacing the gearbox without compromising on quality.

In Need Of Our Services? Get In Touch For A Chat With Highfield Gears Today

We hope we’ve helped you understand our process a little better and showed you how our expertise and years of experience in the industry can help you with your issues. So, if you’re based in Huddersfield, the surrounding areas of Sheffield, Barnsley, Doncaster, further afield in Manchester, Glasgow, Birmingham or you’re based in Europe and require our services – be that gearbox repairs, gear spares or CNC machining – please get in touch for a chat with us today. We’re excited to hear from you and to help you limit downtime, prevent future issues and keep your organisation’s machinery running smoothly. Simply call us on 01484 531 010, or email us at sales@hgi-uk.co.uk.